ZRAY Expands Global Footprint as Trusted Case Erector & Packaging Machinery Exporter (1,200+ Units, 45 Countries) from China | ZRAY
Engineers buying machinery overseas hit the same wall: a low quote that collapses at the port — wrong voltage, missing CE files, a crate that fails ISPM 15, and no one to commission the machine. Since 2014 ZRAY has shipped 1,200+ case erectors to 45 countries on a pipeline that clears customs, freight and a three-week lead time with no missing document.
Where ZRAY Machines Run Today
Our installed base spans five regional clusters:
- Southeast Asia — B/C flute food, beverage and electronics packagers at 20–35 CPM.
- Middle East — 440 V/60 Hz plants, heavy 5-layer BC board for dates and FMCG.
- Russia & CIS — GOST/EAEU TR CU 010 lines, cold-storage corrugated to −20 °C.
- South America — Brazil and Chile on 220 V/60 Hz, humid E-flute lines.
- Africa — Kenya, Nigeria and Egypt on 380 V/50 Hz in dusty IP54 environments.
Export Voltage and Standards Adaptation
| Market cluster | Voltage / frequency | Motor / labeling | Corrugated range | Export crate |
|---|---|---|---|---|
| Southeast Asia | 380 V / 50 Hz 3-ph | Standard | B/C/E, 3–5 layer | ISPM 15 plywood |
| Middle East | 440 V / 60 Hz 3-ph | Step-up transformer | BC/EB, up to 11 mm pre-creased | ISPM 15 fumigated |
| Russia & CIS | 380 V / 50 Hz | GOST labeling | BC, 5-layer | Heat-treated timber |
| South America | 220 V / 60 Hz 3-ph | Re-wound motor | E, 3-layer | ISPM 15 plywood |
| Africa | 380 V / 50 Hz 3-ph | Standard | B/C, 3–5 layer | ISPM 15 fumigated |
All units share one architecture: Mitsubishi FX5U or Delta PLC + 7″ HMI, 3.0/2.2 kW, 0.5–0.6 MPa at 95–150 NL/min, 50/75 mm tape, board 3–9 mm (350–1,000+ gsm).
Corrugated Board Range
| Board type | Flute profile | Layers | Thickness | Basis weight |
|---|---|---|---|---|
| Single wall | B, C, E | 3 | 3.0–5.0 mm | 350–700 gsm |
| Double wall | BC, EB | 5 | 6.0–9.0 mm | 700–1,000 gsm |
| Heavy pre-creased | BC | 5 | up to 11 mm | 1,000+ gsm |
Flute direction must run vertically; board above 9 mm needs the pre-creasing unit and a de-rated 30 CPM.
Overseas Service Network and Field Alarms
Remote VPN commissioning removes most site visits, but the PLC logs the same start-up faults:
| Code | Description | Typical cause | Field action |
|---|---|---|---|
| AL-02 | Magazine empty | Low carton stack on first run | Reload; set side guides to board thickness |
| AL-07 | Safety circuit open | Guard interlock not seated after transit | Close guard, reset safety relay |
| AL-09 | Air pressure low | FRL not drained after sea freight | Check FRL unit, drain moisture trap |
| AL-10 | Encoder / comm fault | Loose cable from transit vibration | Reseat encoder connector, re-route cables |
Local agents stock critical spares and commit to 48-hour response; remote tuning is same-day.
Preventive Maintenance for Exported Machines
| Interval | Tasks |
|---|---|
| Daily | Drain FRL bowl; verify 0.5–0.6 MPa; clean vacuum filter; inspect suction cups |
| Weekly | Lubricate guides; check belt tension; clean sensors |
| Monthly | Replace vacuum filter; torque frame bolts; calibrate fingers |
| Quarterly | Replace suction cups; grease gearbox; verify PLC I/O |
| Annually | Change gearbox oil; insulation-test panel; re-level and re-anchor |
Build Your Export-Ready Line
Browse the ZRAY product range to match a model to your board grade and CPM, read our export history, then contact our export team with your market and voltage for a port-ready quotation.
Get a Quotation for Your Packaging Line
Send us your carton size range, board grade and required CPM — our engineers will return a model recommendation, layout drawing and quotation within 24 hours.
Contact ZRAY: [email protected] · WhatsApp +86 13681839278
Want To Know More About Our Upgraded Machines?
Send your carton specifications and output demand, our engineer will provide free technical scheme & quotation
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