Double-Head High-Speed Case Former

Zray Double Head High Speed Carton Forming Machine is developed for mass production factories with large daily output. Adopting dual-station parallel design, its production capacity doubles under the same floor space compared to single head carton erector.

The whole machine strictly follows Mars & Duracell full-line manufacturing standards. Optimized feeding and folding transmission system achieves ultra-low carton jamming rate, supporting stable 24-hour non-stop continuous operation.

All core electrical & pneumatic parts adopt Siemens, Schneider, SMC international famous brands. Multi-language touch screen reserved standard docking ports for weighing, filling and sealing equipment to build full automatic packaging line.

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Core Customer Value & Advantages

Up To 50 Cartons Per Minute

Dual parallel stations double production capacity, ultra-high output for large order batches.

Dual Independent Working Stations

Two stations run separately, can produce two different carton sizes synchronously.

Separate Parameter Adjustment

Independent touch control parameters for each head, fast switch without mutual interference.

Space Saving Integrated Frame

One machine replaces two single head machines, reduce workshop occupation area by 40%.

Full Servo Synchronous Control

Servo feeding & folding, low noise, stable high-speed continuous operation.

Complete Export Certificates

Full CE, EAC documents & Russian language system for Russia & EU market.

Supported Carton & Tray Styles

RSC Carton

Standard shipping carton for logistics & e-commerce

HSC Carton

Open-top carton for storage, transport & industrial packaging

FOL Carton

Reinforced carton for heavy-duty packaging & stacking

Bliss Carton

High-strength carton for fresh produce & industrial packaging

Shelf-Ready Carton (SRP)

Retail-ready carton for direct shelf display

Main Application Industries

E-commerce Logistics

Mixed multi-size express carton mass production

Fruit & Food Factory

Fruit box & snack packaging high output line

Cosmetic Daily Chemical

Small mixed specification gift cartons

Hardware Auto Parts

Heavy three-piece industrial carton

Core Engineering Technologies

1. Dual Separate Vacuum Feeding Station

Each head equipped independent servo vacuum separator, two stations do not interfere with each other, thin & warped cardboard can be stably separated without double sheets.

2. Parallel Dual Folding & Hot Melt Unit

Two sets of independent folding & gluing mechanisms, each station adjusts glue volume and folding position separately to match different carton styles.

3. Split Full Safety Interlock Frame

Each station has independent transparent safety door, single station maintenance will not stop another station production, reduce downtime loss.

Technical Specifications

Parameter Item	Technical Index
Production Speed	25 ~ 40 cartons per minute (total dual station output)
Applicable Carton	Single / double wall regular corrugated outer boxes
Carton Size Range	Customized based on customer samples & drawings
Sealing Mode	Hot melt glue spraying / adhesive tape optional
Control System	Siemens PLC + multi-language touch screen
Power Supply	220V / 380V / 400V customized for global regions
Available Certifications	CE (EU) / EAC (Russia CIS) / ISO 13849

Blank Feeding Magazine Options

Vertical Gravity Magazine (Dual)

Two vertical storage stacks for each head
Good adaptability to deformed cardboard
Low maintenance, simple structure

Horizontal Large Capacity Magazine (Dual)

Larger blank storage volume for long shifts
Less frequent paper refilling
Comfortable feeding operation height

Optional Upgrades & Extra Configurations

Dual Auto Glue Supply Tank

Separate large glue tank for each station to reduce filling frequency.

Siemens Full Servo Upgrade

International brand PLC & servo for European factory standards.

High Power Dual Vacuum Pump

Strong suction for ultra-thin soft corrugated paper.

Dual Discharge Conveyor

Two independent output lines connect sealer/stacker.

Multi-Size Custom Molds

Custom moulds for two different carton specifications.

Food Grade Stainless Parts

Paper contact parts all stainless steel for food workshop.

Expandable Production Line Solutions

Independent Standalone Unit

Manual collection finished cartons from two outlets.

Machine + Dual Stackers Line

Match two automatic stackers for separate stacking.

Full Integrated Packaging Line

Form → Fill → Seal → Pallet complete dual line.

Dual automatic stackers matched with the dual-head machine enable independent stacking of two different cartons from two outlets.

Frequently Asked Questions

Can this machine handle small cartons for mass production?

Yes. All size adjustment parts adopt fine-tuning hand wheels, supporting continuous high-speed forming of small cartons without frequent jamming.

Does double head model occupy much more workshop space?

The overall occupied area only increases 25% compared to single head, but output is doubled, greatly reducing plant construction cost for high-volume customers.

Can I add automatic filling equipment later?

Standard reserved interfaces are pre-installed on the machine frame. Our engineers provide matching upgrade schemes without replacing the main machine body.

Is complete EAC document available for Russia export?

All double head machines support full EAC certification files, Russian HMI language package and Russian operation manuals for CIS customs clearance.

Request Custom Quotation & Free Sample Test

Send your carton size and daily output, our engineer will reply within 24h