ZRAY has released a high-speed automatic carton erecting machine engineered specifically for continuous operation: three shifts, seven days, with hot-melt bottom sealing and no dedicated operator at the erecting station. Built on the same engineering platform that supports M&M and Duracell packaging lines, the new unit targets facilities that currently stop once a day to clear jams or re-tension tape.

Designed Around Uptime, Not Just Speed

The headline speed is up to 40 CPM, but the machine is specified around continuous duty. Key design choices:

• Double-head magazine with twin vacuum pick separates warped or slightly damp blanks reliably, cutting the double-feed events that force operator intervention.
• Servo-driven mandrel and pusher hold box squareness within ±1 mm, so out-of-square cases do not cause jams at the packer or palletizer.
• Siemens PLC with documented alarm codes and remote diagnosis; a ZRAY engineer can connect and confirm most faults within 2 hours.
• Hot-melt gluing at 150–170 °C replaces tape for bottoms, removing the recurring cost and stoppage of tape-head changeovers.
• CE and EAC certified, low carton jamming rate as standard.

Core parameters

Built for 24/7 Shifts

Continuous operation changes maintenance priorities. The 24/7 variant adds stainless-steel glue tank, oversized air filter with auto-drain, and bearings sized for continuous duty. The daily checklist is short: wipe suction cups, verify glue temperature, check filter auto-drain. Weekly and monthly tasks cover flap guides, belt tension, and cylinder seals—each documented in the manual supplied with the machine.

Fit for Your Line

The unit suits beverage, food, e-commerce fulfillment, and chemical packing lines running 16–24 hours per day. Single-wall B and C flute boards from 200 gsm to 500 gsm feed without change to the magazine. For plants crossing 500,000 cases per year, the double-head configuration cuts floor space per case roughly in half.

Want a capacity review for your 24/7 line? Email [email protected] or WhatsApp +86 13681839278 with your case dimensions and line speed. A ZRAY sales engineer replies within 24 working hours with a sizing recommendation and lead time (45 days standard customization). Send an inquiry directly or review the Double-Head High-Speed Case Former page for the full specification. FAT testing with your own carton samples and remote video witnessing are included before shipment.